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The
Total Wood Restoration System
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highly
effective in controlling decay fungi that can cause strength loss and
eventual structural failure in untreated wood.
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Safe
to use, Cost Effective EPA approved as a decay protection and prevention system
for application to existing wooden structures.
Comes in a variety of convenient sizes for a variety of applications.
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Below
are samples imagesfor procedural Installation...
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Impel® Rods
Procedure Instructions
- Look around for the
source of moisture. If
there is rot, there is excessive moisture. If you can determine the
source, try to divert the water away from the wood. While it is not
always possible to find the source, flashing, caulking, gutters or downspouts
will often help.
- Excavate the rotten
wood.
This can be done with a die grinder, chisel, wood carving tools, or
drills. It is best to grind back until you see bright wood. However,
you don’t have to get every spec of rotten wood out, just the compost
and crumbly wood. Hint: Have a shop vac handy to suck out the dust and
crumbly wood so you can see what you are doing. Also, some people are
sensitive to molds and fungi. Wear a dust mask and safety goggles.
- Remove the paint in the areas that are affected. Often times a small
crack in the paint has allowed water to come in contact with the wood
and keep it wet. It is advisable to scrape or sand the sills to remove
the paint. After the repairs are made, the area will need to be primed
and painted anyway, so it’s best to start over from bare wood.
- Depending on the size of the wood, determine the size of IMPEL
® Rod (from the chart at Wood Care Systems) and drill the appropriate
holes beginning at 1/2” from the outside of the rotten area, and then
another about 2” from that area. Do this on both sides of the repair,
along the grain. IMPEL ® Rods diffuse better along the grain
than they do across it. Therefore, stagger the holes to take advantage
of the natural pathways of water in wood. When the wood is greater than
2”, you should plan on drilling a deeper hole and putting two or three
rods in each hole. IMPEL ® Rods will slowly dissolve and release
borate wood preservative over a long period of time inside the wood.
This is the long term insurance policy against re-occurring rot and
is the key to the success of this repair.
- Mix up
a batch of Borate Solution
and pour it into your trigger sprayer or squirt bottle. Spray the cavity
you excavated and the holes you drilled. This will kill the decay fungi
and poison the wood as a future food source. It will penetrate in about
1/4” to 1/2”or more from the surface. Allow at least one hour for it
to soak into the wood. You can wait several days before the next step,
but make sure the hole you excavated is protected against rain. If the
void fills up with water, it will render the treatment ineffective and
it will have to be re-applied.
- Install the IMPEL ® Rods into the holes you drilled.
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If the cavity is still damp, use a hair dryer or heat gun to
force dry it. Mix up a few ounces of ROTFIX ™ . The amount
you mix up must be used quickly. When the temperature is above 75 degrees,
you only have about 10 minutes before it gets very hot and begins to
harden. Using the mixing bottle and a small paintbrush, apply ROTFIX ™ to the entire surface of the cavity. Apply it liberally.
You cannot use too much. DO NOT apply ROTFIX ™ to the holes
you drilled for IMPEL ® Rods.
- Estimate the amount of SCULPWOOD ™ you will need to fill the
void. Start with a relatively small amount, like a golf ball size of
A and a golf ball size of B. Knead the two together thoroughly until
there is one consistent color. If A and B are not mixed properly, the
reaction will not take place and your repair will fail. Ball it up and
flatten it out several times to mix. When it is warmer than 75 degrees,
keep it as flattened out as possible to avoid heat buildup and hardening
before you are ready for it. Start filling in the void in layers about
1/2” thick. Pack in the SCULPWOOD ™ so it comes in contact with
all surfaces of the void. Build it up slightly higher than the finished
surface and try to sculpt the final shape. It does not have to be perfect
because you will sand it flush after it cures. Seal the holes that contain
the IMPEL ® Rods with the remaining SCULPWOOD ™ . If
the void is large, you can coat treated wood chunks with ROTFIX,
then fit them into the void. Make sure you leave no air pockets. Rebar
or fiberglass rods can also be used when structural integrity needs
to be restored.
- Allow about
4 - 24 hours for the wood filler to cure hard enough that it can be sanded without
crumbling. Use an orbital, belt or detail sander, to get the rough shape, but
use a planer or block sander for the fine details. Be careful not to over sand
or sand too deep.
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Vacuum or wipe down the sanded repair, clean the window and surrounding
area. Apply a coat of TIMBR Prime ™ by brush or spray to the area that
will be repainted. Not all primers will stick to epoxies. This one will.
- Caulk opened miter joints and all areas water may seep in with high
quality sealant.
- Repaint with two coats of 100% acrylic latex exterior paint.
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| This process
revitalizes the usability of a window, door, column, beam or log that was once
damaged to a point that replacement was the only option. Now, you can combine
proven technologies to stop the rot, prevent its return and restore the integrity
of the wood at a fraction of the cost of replacement. |
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